◈ Introduction
This is the facility is to do welding the core of the seperated Insert Metal Roll for supplying the insert metal of the uncoiler cotinuously
◈ General Spec
1) Capacity : 50㎸A
2) Working Height : 1,100㎜
3) Welding Guide : Front and Rear ADJUSTING(MAX.70㎜
4) Working Direction : LAY-OUT ReferenceㆍExcellent Quality of end products
5) Steel Size
a. Material : SUS,STEEL
b. Thickness : 0.4t ~ 0.8t (㎜)
c. Width : 20 ~ 40㎜
6) Utility
a. Power Supply :
Main Power : AC 380V 60㎐ 3PHASE
Control Source : AC 220V 60㎐ 1PHASE
LOOPING M/C
◈ Introduction
This is the facility is to undo looped insert metal during the time of welding insert metal to supply the punched insert metal
◈ General Spec
1) Size : 475W × 780L × 1,033H(mm)
2) Working Height : 1,100㎜
3) Line Speed : MAX. 20m/min
4) Working Directiion : LAY-OUT Reference
5) Utility
(1) Power Supply :
Main Power : AC 380V 60Hz 3PHASE
Control Source : AC 220V 60Hz 1PHASE
(2) Inlet Air Pressure : 5kg/㎠
6) Geared Motor : 0.75KW ×4P ×380V ×60HZ ×1/30
METAL FEEDING-UNIT
◈ Introduction
This is the facility is to supply the inserted metal at regular speed
◈ General Spec
1) SIZE : 475W × 780L × 1,033H(mm)
2) WORKING HEIGHT : 1,100㎜
3) LINE SPEED : MAX. 20m/min
4) Working Direction : LAY-OUT Reference
5) UTILITY (1) POWER SUPPLY :
MAIN POWER : AC 380V 60Hz 3PHASE
CONTROL SOURCE : AC 220V 60Hz 1PHASE
6) MOTOR - 0.75KW ×4P ×380V ×60HZ
PRE-BENDING
◈ Introduction
This is the facility is to do the 1st bending of the puched insert metal in accordance with the shape of product before extrusiuon.
◈ General Spec
1) Insert Metal SPEC : 0.8T ×60mm(MAX)
2) Working Height : 1,100㎜
3) Line Speed : MAX. 20m/min
4) Working Direction : LAY-OUT Reference
5) Utility
a. Power Supply :
Main Power : AC 380V 60Hz 3PHASE
Control Source : AC 220V 60Hz 1PHASE
6) Motor-2.2KW ×4P×380V×60HZ (Invertercontrol)
EXTRUDER￠110
◈ Introduction
This is the faciltity to produce weather strip by extruding the dies's shape Jointed with head though supplying Rubber Sheet to hopper
◈ General Spec
General Spec
1) Screw RPM : 0 ∼ 28
2) Outer Screw Diameter : Φ110㎜
3) Capacity : Above 350KG / HR (Head Open)
a. Screw RPM : 30RPM이하
b. Rubber Hardness : G/RUN 70∼73˚
4) Heating & Colling Zone : 6 Zone
5) Working Height : 1,100㎜
6) Motor - DC Motor 110kW ×6P ×380V ×50HZ
7) Hot Water - Heater 6.6 KW/EA × 6Set ＝ 39.6KW
EXTRUDER￠90
◈ Introduction
This is the facility to produce weather strip by extruding the dies's shape Jointed with head through supplying Rubber Sheet to Hopper
◈ General Spec
1) Screw RPM : 0 ∼ 28
2) Outer Screw Diameter : Φ110㎜
3) Capacity : Above 350KG / HR (Head Open)
a. Screw RPM : Under 30RPM
b. Rubber Hardness : G/RUN 70∼73˚
4) Heating & Cooling Zone : 6 Zone
5) Working Height : 1,100㎜
6) Motor - DC Motor 45kW 1150RPM
7) Hot Water - Heater 6.6KW/EA × 6Set ＝ 39.6KW
TWIN-HEAD
◈ Introduction
This is the equipment which the Rubber passed through extruder's Screw is gathered and the product are shaped through dies
HAV CURE SECTION
◈ Introduction
This is the equipment to cure the extruded, un-cured W/Strip at fixed temperature continuously
◈ Feature
ㆍCustom-made machine is possible through accomplishing fro m Drawing to Manufacturing by ourselves.
ㆍExcellent durability for long time working
ㆍ Keeping the fixed termperature by raising the efficiency of the inner heat circulation system (inside of HAV cure section
ㆍExcellent quality of end products
◈ Application
Automotive weather strip production strip
COOLING-UNIT
◈ Introduction
THIS IS THE EQUIPMENT TO COOL W/STRIP WHICH IS EXTRUDED CONTINUOUSLY
◈ General Spec
1) Working Height : 1,100mm
2) Working Direction : Refering to Lay-Out
3) Utility
a. Power Supply :
Maine Power : AC 380V 60Hz 3 PHASE
Control Souce : AC 220V 60Hz 1 PHASE
4) Water Pump : PU-K500M (LG, 250W)
CATERFILLAR
◈ Introduction
THIS IS THE EQUIPMENT TO DRAW THE PRODUCTS AT REGULAR SPEEC & TENSION
◈ General Spec
1) Adherence : Speed Control Volume
2) Adherence : Speed Display
3) LINE SPEED :30m/min (Max)
4) Working Height : 1,100mm±50mm
5)Working Direction : Refering to LAY-OUT
6) Utility
a. Power Supply :
Main Power : AC 380V 60Hz 3PHASE
Control Source : AC 220V 60Hz 1PHASE
7) Motor-A.C Motor : 1.5kW x 3HP ×1,500rpm
Boring Machine
◈ Introduction
This is the quipment to process Air-Hole on the surface of the products in regular distance
◈ General Spec
1) Size : 600W × 800L × 1,200H(㎜)
2) Utility
Main Power : AC 380V 60Hz 3PHASE
Control Source : AC 220V 60Hz 1PHASE
3) Working Height : 1,100㎜
4) Line Speed : Max. 25m/min
5) Working Direction: Refering to LAY-OUT
6) Geared Motor : 0.4KW ×1/20
BREAKING M/C
◈ Introduction
This is the quipment to brake the punching core compulsly by the upper and lower roll and it's designed to separate the weak part of core
◈ General Spec
1) Size : 800W × 1,700L × 1,600H(㎜)
2) Working Height : 1,100±50㎜
3) Line speed
Inlet Max. Speed : 16.5m/min
Outlet Max. Speed : 24.2m/min
Caterfpillar Max. Speed : 29m/min
4) Working Direction : Refering to LAY-OUT
5) Motor : 3.75KW ×4P ×380V ×50HZ(Inverter Con.)
ARM TYPE-DANCER
◈ Introduction
This is the quipment to supply W/Strip at regular speed automatically and controll the speed automatically
◈ General Spec
1) Working Height : 1,100㎜
2) Working Direction : Refering to LAY-OUT
3) Utility
a. Power Supply
Control Source : AC 220V 60㎐ 1PHASE
FORMING M/C
◈ Introduction
This is the quipment to bend W/Strip producted used core in certain shape controll the speed automatically
◈ General Spec
1) Size : 1,057W × 1,950L × 1,483H (㎜)
2) Working Height : 1,100㎜
3) Line Speed : -
4) Core Size : 0.5t ×53㎜ Zn Plating (Max. Size)
5) Working Direction: Refering to LAY-OUT
6) Utility
a. Power Supply
Main Power : AC 380V 60㎐ 3PHASE
Control Source : AC 220V 60㎐ 1PHASE
7) Motor : 3.75kW × 4P × 380V × 60㎐
CUTTING M/C
◈ Introduction
This is the quipment to cut W/Strip in regular length automatically
◈ General Spec
1) Size : 450W × 4,700L × 1,539H(㎜)
2) Working Height : 1,100㎜
3) Line Speed : Max. 24.2m/min(Caterpillar)
Max. 30.2 M/Min (Feeding Roll)
4) Cutting Length : 1,000 ∼ 2,500L(㎜)
5) Working Direction : Refering to LAY-OUT
6) Utility
a. POWER SUPPLY
Main Power : AC 220V 60㎐ 3PHASE
Control Source : AC 220V 60㎐ 1PHASE
7) Motor - 2.2 KW (Inverter Control) 1750 RPM
P.C.M CURE SECTION
◈ Introduction
This is the quipment to cure W/Strip after the extrusion
◈ General Spec
1) Size : 310W × 1,880L × 1,100H (mm) - 9 Set
2) Temperature : Working Temperature 210℃ (Max. 250℃)
3) Working Direction : Refering to LAY-OUT
4) Utilit
a. POWER SUPPLY :
Main Power : AC 380V 60Hz 3PHASE
Control Source : AC 220V 60Hz 1PHASE
(2) Inlet Air Pressure : 5kg/㎠
5) Heater : 380V × 3.2kW /EA x 6EA x 9 ZONE = 172.8kW
6) Air Blower-Motor 15kW x 2 EA